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Product Design & Prototypes for Material Handling Products

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Offering design, build, prototyping, and first article manufacturing services, Modular Container Systems is committed to meeting your product development needs. Whether formulating 3D models or fabricating physical prototypes, we offer 30 years experience in product design, tool making and the fabrication of custom material handling products. As an additional service, we commonly manufacture first articles to verify fit and function prior to beginning full production runs. Utilizing creative and common sense engineering, our designs support and enhance our customers' manufacturing and logistical operations. Modular Container Systems engineers all types of products to include steel bins, boxes, containers, carts, pallets, shipping racks, wire baskets or trays and other custom wire forms and assemblies. To learn more about our product design and prototype services, please contact Eric Beretta at 706.356.1120 ext 17 or eric@mcs-ga.com.




Examples of Our Work  · Product Design & Prototypes for Material Handling Products Capabilities

Examples of Our Work

Examples of Our Work

Custom Fabrication of Crates, Pallets and Pallet Adapters for The Military & Defense Industries, Custom Fabrication of Crates, Pallets and Pallet Adapters for The Military & Defense Industries (QUOTE)
Custom Fabrication of Steel Racks and Packaging Solutions for The Automotive Industry, Custom Fabrication of Steel Racks and Packaging Solutions for The Automotive Industry (QUOTE)
Custom Mobile Dollies, Carts and WIP Racks to Enhance In-Process Material Handling, Custom Mobile Dollies, Carts and WIP Racks to Enhance In-Process Material Handling (QUOTE)
Custom Pallets, Steel Bins & Wire Containers for Shipping, Storing & Warehousing Industries, Custom Pallets, Steel Bins & Wire Containers for Shipping, Storing & Warehousing Industries (QUOTE)
Fabrication of Welded Wire Containers for the Freightliner Industry, Fabrication of Welded Wire Containers for the Freightliner Industry (QUOTE)
Retrofit, Refurbishing and Repair of Customer Owned Racks, Retrofit, Refurbishing and Repair of Customer Owned Racks (QUOTE)
Wire Trays, Baskets and Assemblies for Shipping and Handling Applications, Wire Trays, Baskets and Assemblies for Shipping and Handling Applications (QUOTE)


Product Design & Prototypes for Material Handling Products Capabilities

Prototype Capabilities

Build - Fabricate and assemble sample to customer print or specs
Design - Engineer product for a client specific function and application

Design Assistance - Offer design and manufacturability insight to existing customer specs

First Article Manufacturing - Offer pre-production article to verify fit and function

Prototyping - Manufacture sample of newly designed product to ensure function is met

Reverse Engineering - Take previously manufactured sample and replicate it

Product Designed

Bins
Boxes

Containers

Custom Wire Forms and Assemblies

Material Handling Carts

Metal Pallets

Military Handling Products

Shipping Racks

Steel Bins

Wire & Steel Containers

Wire Baskets & Trays

General Capabilities

Wire Fabrication Capabilities
  • Wire Straightening and Cutting
  • Wire Threading
  • Wire Forming and Bending Operations
    • Pneumatic Wire Benders
    • Hydraulic Press Forming
  • Resistance or Spot Welding - 50 KVA Up to 125 KVA
    • Automated Mesh Welding
    • Automatic Positioning and Welding Systems
    • Butt Welding
  • Flush and Bevel Trimming
  • Resistance & MIG or Arc Weld Wire Assembling
  • Custom Wire Product Weld Fixturing
Metal Fabrication Capabilities
  • Tube and Pipe Sawing and Bending
  • Iron Worker Operations
    • Shears, Notches and Punches
  • Hydraulic Press Operations
    • Up to 200 tons and 10 ft usable capacity
  • Robotic Cell Welding
  • Operator MIG or Arc Weld Assembling
    • AWS D1.1 certified
  • Custom Tool and Assembly Jig Fabrication
  • Paint Finishing Line

Engineering Capabilities

3-D Solid Modeling
Equipment versatility to support design flexibility

Material handling Design built around customer furnished part

On site Design Consulting

Reverse Engineering

Tool and Fixture making to support quick design lead times

Additional Services Provided

Customer Responsive Structure
Project Management

Technical Support

Production Volume

High Volume
Low Volume

Prototype

Industry Focus

Aerospace
Automotive

Construction

Medical

Military

Industry Standards

ASTM - American Society for Testing and Materials
AWS - American Welding Society
  • AWS D1.1
Mil-Spec - Military Specifications
SAE - Society of Automotive Engineers

File Formats

BMP - Bit Mapped Graphics
DXF - Drawing Interchange Format, or Drawing Exchange Format

GIF - Graphics Interchange Format

IGES - Initial Graphics Exchange Specification, ANSI File Format

Inventor (IDW, IPT)

JPG or JEPG - Joint Photographic Experts Group

MasterCam (MDX, MC8, MC9, SET)

PDF - Portable Document Format

SolidWorks (SLDPRT, SLDDRW, SLDDRT)

STEP - Standard for the Exchange of Product Model Data

SurfCam (DSN)

TIFF - Tagged Image File Format

Unigraphics (PRT)